15ton Used Truck Tyre Pyrolysis Machine Scrap Rubber Recycling To
Oil Equipment
Tyre pyrolysis is: the process of converting waste plastic into
industrial fuels like Pyrolysis Oil, Carbon Black and Hydrocarbon
Gas.
The complete pyrolysis equipment inlcuding 6 parts : Auto feeder ,
pyrolysis reactor , heating system , condensing system , dedusting
system and carbon black discharging system.
Raw Material For Pyrolysis Machine
1.Waste tyre:Steel tyre ,Nylon tyre ,Bick tyre
2.Waste plastic:PE,PVC,Waste washed mixture plastic from waste
Paper Factory
3.Waste rubber:Shoes Soles,Cable Skin
4.oil sludge,waste oil sludge
Output product from the waste pyrolysis plant
From waste tire pyrolysis plant, 4 kinds of products can be
obtained: fuel oil, catbon black, steel wire, and incondensable
gas. Fuel oil is widely used in industries, such as steel factory,
heavy oil generator, cement factory, and boiler heating etc. Carbon
black can be made into pellets for making new rubber products.
Steel wire could be sold to the recycle station or steel mill for
remelting. The incondensable gas is recycled to heat the pyrolysis
reactor, saving energy.
Working proccess of the waste tyre to oil pyrolysis plant
1. Put raw materials into reactor by auto-feeder, then heat the
reactor. Do not stop heating the reactor when the temperature
reaches nearly 250 degree Celsius, waste tyre will be transferred
to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then
collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be
recycled to heat the reactor. Smoke produced during processing can
achieve national emission standard through dual desulfurization and
dusting removal device.
4. After oil producing finished , give 3 hours for cooling the
reactor,after that carbon black will be discharged automatically.
Technical Specification
Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
Power | 15KWH | 15KWH | 15KWH | 15KWH |
Cooling Mode | Water | Water | Water | Water |
Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
Heating Mode | Direct | Direct | Direct | Direct |
Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
Technical Advantage
a) Safety
1) Two devices to avoid backfire in production: oil-water separator
and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or
negative pressure.
3) Temperature monitoring device to avoid excessive working
temperature.
4) Pressure gage to monitor the pressure. If it goes above a
certain level, the bell will alarm and the safety valve will
release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid
catching fire.
b) Environmental protection and energy saving
1) The flue gas (caused by burning fuel to heat the reactor) will
be purified and cooled by dust removal device, then can be released
into air through chimney.
2) The procedure to remove carbon black is working under closed
situation to avoid pollution.
Our service
1. Delivery time- It will be 10-15 days after we receive the
deposit.
2. Warranty-The warranty period for reactor and other parts except
spare parts is 1 year.
The problem caused by wrong operation of workers shall not be
responsible by our company.
3. Installation and Training-Our company will send one technician
for each set of machine for guiding your installation, testing the
machine and training your worker.
Machine 3D drawing flow chart and working processing
| The raw material and their different oil yield |
| Applicable Raw material | Approximate Oil ratio |
| Submarine cable | 75% |
| Rubber cable | 35% |
| Sole | 30% |
| Big tires | 45%-50% |
| Small tires | 35%-40% |
| PP (microwave oven food box/yogurt bottles etc) | 50%-75% |
| PE(plastic film /plastic wrap) | 50%-75% |
| PS (smack-box/blister box) | 50%-75% |
| ABS (engineering plastics) | 40% |
| Leftovers of paper | Wet 15-20%, dry 60% |
| House garbage | 35-50% |
| Plastic cable | 80% |
| Plastic bag | 50% |
| PVC (raincoat/building materials) | Not suitable |
| PET (water bottles/sodas beverage) | Not suitable |
Q1: What kind of raw material can be used?
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle
tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from
paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon
black,steel wire and waste gas; if your raw material is rubber or
plastics, then end products are fuel oil, carbon black and waste
gas
Q3: What's the fuel of pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and
natural gas
Q4: What's the covering area of one set of 5-10 ton capacity
pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides
raw material and end products storage areas,you also need to
prepare workers' resting room and simple office, so totally 600-800
square meters land will be better
Q5: How many workers needed to operate the plant?
3-4 workers are enough for one set of pyrolysis plant. If you use
auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is
done and send technical engineer to guide the installation, the
commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?
The oil from tyres or plastics is mixed oil. It is a good quality
furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant,
bricks factory, cement factory,glass plant and etc
